BSA Owners' Club Workshop Discussions

The BSA Workshop => Twins => Topic started by: chrisannesam on 21 May, 2020, 15:32

Title: A7 speedo cable headlamp routing
Post by: chrisannesam on 21 May, 2020, 15:32
Hi everyone. I have a 1956 A7 Shooting Star and I need to cut holes in a standard headlamp nacelle such that the speedo cable tube grommet can be fitted.  Does anyone have any dimensions where I must cut the nacelle to fit the grommet?
Cheers, Chris
Title: Re: A7 speedo cable headlamp routing
Post by: Allan G on 21 May, 2020, 19:32
Wouldn't the 56 have the divers helmet type?

https://www.carandclassic.co.uk/car/C1148258

With this or the later type I've never seen the cable be passed through a hole in the nacelle. Usually just one side or the other of the bottom yoke depending on arrangement
Title: Re: A7 speedo cable headlamp routing
Post by: idie on 21 May, 2020, 20:54
If you have the divers helmet nacelle. Then the headlamp bowl has two holes in it for the speedo cable. The b holes are elongated to allow for headlamp adjustment. If it has the later type then the bottom of the nacelle has a hole about an inch across with a large grommet in it.
Title: Re: A7 speedo cable headlamp routing
Post by: chrisannesam on 22 May, 2020, 10:09
My research has shown that I should have a headlamp cowl cut like the one in the picture to fit the speedo cable grommet. What I need are the measurements of where to cut the cowl. Cheers.
Title: Re: A7 speedo cable headlamp routing
Post by: idie on 22 May, 2020, 13:21
You don't cut the cowl. Remove the headlamp shell. Place face down pointy bit up with the screw that that goes into the retaining clip away from you at twelve o clock. Both holes are oval. They are 1 1/8" long and 7/8" wide so two straights with a radius at each end. The hole closest to you mid way between 4 and 5 o clock is 2" from edge ( by edge it is from where it curves to meet the flange for the rim) The side of the hole is 2 1/2" from the mounting bolt. The hole furthest away from you the left hand edge is inline with 12 o clock. The end of the hole is 4 1/4" from edge. The right hand side is 3 1/2" from the mounting bolt. Its seems very confusing but when you look at the shell mark out with a felt tip then will become clearer.
Title: Re: A7 speedo cable headlamp routing
Post by: chrisannesam on 24 May, 2020, 07:50
That's perfect. Many thanks.
Chris