BSA Owners' Club Workshop Discussions

The BSA Workshop => Twins => Topic started by: espeas on 20 Apr, 2026, 14:46

Title: Replace headlamp switch
Post by: espeas on 20 Apr, 2026, 14:46
I'm having to replace the headlamp switch on my 1954 A10 Golden Flash. I can see it's held in position by a large wire 'circlip'. Any advice out there before I have a go at it please?
Title: Re: Replace headlamp switch
Post by: idie on 21 Apr, 2026, 18:28
There are grooves on the switch for the clip to fit into. The clip is slightly curved so that when located in the switch grooves it grips the headlamp shell. Easy to fit.
Title: Re: Replace headlamp switch
Post by: limeyrob on 21 Apr, 2026, 19:12
Look after the old clip.  Some of the new switches come with a clip that's almost impossible to fit.
Title: Re: Replace headlamp switch
Post by: Greenfield on 23 Apr, 2026, 17:26
These switches are pretty basic and easy to service. Is your switch repairable? Photo of the big knob version attached. Don't lose the little spring that operates the brass 'piston'. Clean any dirt and grease from the contacts and lightly grease the moving parts on reassembly.
Title: Re: Replace headlamp switch
Post by: limeyrob on 23 Apr, 2026, 19:15
The quality of the old switches far exceeds that of the modern replacements.  If you can then its much better to fix an old one.
Title: Re: Replace headlamp switch
Post by: V500 on 23 Apr, 2026, 21:48
True. I've had a modern repro from Feked (spit!) fail very quickly.
And guess what, they wouldn't replace it..
Title: Re: Replace headlamp switch
Post by: limeyrob on 23 Apr, 2026, 22:49
The original ones have a roller, the replacement I got just used a sprung plunger, not anything like as good.