BSA Owners' Club Workshop Discussions

The BSA Workshop => Singles => Topic started by: Greenfield on 04 Dec, 2022, 11:53

Title: Compression testing
Post by: Greenfield on 04 Dec, 2022, 11:53
Some months ago I started a post about preignition problems with my B33. Just recently I fitted a decompression plate to see what the effect would be. I'm interested to see what the compression ratio is now, but can't get the Hawk compression tester to work as its impossible to kick over the engine without using the valve lifter as in starting. Am I attempting the impossible?
It works fine on my A50 and B40.
Title: Re: Compression testing
Post by: Spaceman on 04 Dec, 2022, 13:02
Although you say that you are interested to see what the 'compression ratio' is, I assume you meant you were interested in how many psi you have now got? In my experience, although it is easy to do a compression test on an engine with an electric start, I've never managed to do one successfully on an engine with a kickstarter. When I've attempted it, I've always ended up with a low pressure reading and assume it's because the engine has to be turning over at a minimum speed to generate a meaningful pressure. I'm sure you could use a roller starter in lieu of an electric starter to do a proper test?
Title: Re: Compression testing
Post by: Greenfield on 04 Dec, 2022, 13:26
Yes, trying to measure the compression (psi), so that knowing the current atmospheric pressure you can calculate the compression ratio. I'm just curious.
Title: Re: Compression testing
Post by: DAVE BRADY on 04 Dec, 2022, 13:51
Hi,

It can be done on a twin with the other plug out.  A few kicks is enough.  A bit more difficult on a single.  The first kick is usually disregarded anyway but if you can keep up the momentum of the flywheel and turn the engine over compression after letting the decompresser go you should get a reading.

Dave.
Title: Re: Compression testing
Post by: Spaceman on 04 Dec, 2022, 14:46
Quote from: Greenfield on 04 Dec, 2022, 13:26
Yes, trying to measure the compression (psi), so that knowing the current atmospheric pressure you can calculate the compression ratio. I'm just curious.
You can work out mathematically what the CR now is from what it was before and from the thickness of the decompression plate - its all down to the change in geometry.  In fact, you would need to do a similar calculation trying the work out the CR from the pressure reading. Happy to help with the calculation!

Title: Re: Compression testing
Post by: Greenfield on 04 Dec, 2022, 16:23
Thanks for your input. I've given it another go, but you just can't get any momentum to push it over the top with any speed. I think that a roller starter would be the answer, but not available.
You never know what you're dealing with when you take on an old bike with minimal history. When I removed the head, I found an incorrect exhaust valve guide made of bronze that had been clearly sliding in the head. I've replaced this with steel which is solid. When I removed the barrel there was already a standard 65 thou decompression plate fitted with a single gasket. Did a previous owner try to solve the preignition? There was also a bottle of octane booster in the toolbox! I tracked down a 75thou decompression plate that I've fitted with a gasket both sides. I'm not a big bloke but the kickstart easily takes my weight, only slowly descending as air seeps past the rings. I found light scoring in the cylinder but there's certainly plenty of compression, and it isn't burning oil. I'll see how it goes on the road once the weather picks up.
Title: Re: Compression testing
Post by: Spaceman on 04 Dec, 2022, 17:36
I'm not an expert on the B33 but, if the standard CR is 6.8:1, using a 75 thou decompression plate will lower the compression ratio to 6.15:1. At that CR, I wouldn't have thought pre-ignition should be a problem but is there any evidence that this B33 is fitted with a high compression piston?

If the CR was 8.0:1, the decompression plate would reduce it to 7.1:1

If the CR was 9.0:1, the decompression plate would reduce it to 7.8:1
Title: Re: Compression testing
Post by: Mike Farmer on 04 Dec, 2022, 17:43
 :) :) :) :)

My thoughts: - Thereoretically the PSI in the stroke is only a "by product" of the compression.

The CR is the difference between the swept and the unswept volume of the cylinder. Not I THINK with the pressure.
If you put any plate in the cylinder, top or bottom, you increase the unswept volume by X. Thereby decreasing The CR

My very dated and somewhat suspect maths suggest, for instance let us say---You have inserted a 6mm spacer in a 70mm bore. (o.6cm x 7cm) you will have increased the unswept volume by approx 23cc (3.5 x 3.5x 3.142 x 0.6 =23.1cc).

So take the present swept Volume=stroke X piston radius squared X 3.142 that is the basis of the current CR. add the above figure.
and you now have the new unswept volume, thats the bit that piston top no longer reaches as it no longer travels as far up the bore. So the area above the piston has now increased and the relationship between the two volume swept/unswept factors has changed in direct proportion

I reckon its pretty difficult to do it any other way. I really cant see how its possible with just a pressure reading but as always I am happy to learn.

Mike 8) 8) 8) 8)
Title: Re: Compression testing
Post by: Spaceman on 04 Dec, 2022, 18:49
You have to rely on Boyle's law if you start with the pressure: P1 x V1 = P2 x V2. P1 would be atmospheric pressure, P2 would be the measured peak pressure, V1 is the total volume of the cylinder at BDC and V2 is the volume at TDC. If you know P1 and P2 you can then work out the CR = V1 / V2. The problem will be if you can't measure P2 because you can't spin the motor fast enough!
Title: Re: Compression testing
Post by: Mike Farmer on 04 Dec, 2022, 22:13
 :) :) :) :) :)

I see that but as you say getting an actual reading would not be easy.

Further to the actual problem my thoughts go along the lines that it is unlikely to be a CR problem cos that CR is how the engine was designed to run. Unless there are so many variables that its a guessing game, starting from a piece of hot "coke" stuck in the head and going north from there.

I would be seriously interested in the outcome.

Has your decompression plate cured it????

Mike
Title: Re: Compression testing
Post by: Spaceman on 05 Dec, 2022, 08:01
I would definitely check to see if the engine is fitted with a high compression piston raising the CR from 6.8:1 to probably 8.5:1. You should not get pre-ignition problems with 6.8:1 but 8.5:1 might make it susceptible to this type of problem. If it does have a 8.5:1 piston, the 75 thou (1.9 mm) compression plate should lower it to 7.5:1.
Title: Re: Compression testing
Post by: Greenfield on 05 Dec, 2022, 09:01
Thanks Spaceman. I was also thinking along those lines. Is there an obvious difference in the appearance of the high and low compression pistons. As far as I remember there was no stampings on the piston crown but it did have two 'cutouts' for the valves.
Title: Re: Compression testing
Post by: Pete C on 05 Dec, 2022, 09:48
here is the 60 oversize piston from my B33. No compression plate and no problems with preignition.
The valve cut-outs seem to be standard with a flat top to the piston. I would assume a higher comp pistom would be domed so that may be an easy identification method.


(https://i.ibb.co/0VMQYzG/60-os-piston-B33.jpg) (https://ibb.co/Pzht1V6)
Title: Re: Compression testing
Post by: Spaceman on 05 Dec, 2022, 11:53
I believe the B33 in the picture and the B33 featured in this thread are both long conrod models (pre-1953?), in which case, they should look similar if a standard 6.8:1 CR piston is fitted. If the latter had a higher CR, the central part of the piston crown between the valve cut-outs should be raised.

For the long conrod models, the parts book does not list any higher compression pistons in contrast to the parts book for the later short conrod models that lists 3 (7.5:1, 8.5:1 and 11:1). I believe the pistons for the two lengths of conrod are not interchangeable and so I am not sure whether a high compression piston is available for the B33 in question? It would be interesting to know what is marked on the piston?
Title: Re: Compression testing
Post by: Mike40M on 05 Dec, 2022, 12:24
In my youth, riding JAP engined speedway bikes, we measured compression rate as part of the usual prerace service. Setting engine at TDC, then measure the amount of liquid needed to fill it through the spark plug hole. Then easy to calculate CR as swept volume plus amount needed divided by amount needed. Sadly all those years later forgotten what liquid we used. Something available, maybe methanol, kerosene or water. Guess petrol will work. Curiously enough I remember that 38cc gives 14:1 CR.
Title: Re: Compression testing
Post by: Greenfield on 05 Dec, 2022, 13:41
The bike's a 1950 B33 plunger fitted with what I think is a 1952 engine ZB33 130**. The piston is flat topped as in Pete's photo, so in theory it should be the standard 6.8:1 low compression. There were no markings on the piston crown, so probably a replacement of unknown manufacture? The cylinder head is cast iron as it should be.
So, in theory, with timing and carburation adjusted correctly, it should work. I thorough road test is now due.
Title: Re: Compression testing
Post by: Spaceman on 05 Dec, 2022, 13:52
Sounds like a standard long conrod engine. As said, engines can sometime pink if they are coked up but this does not seem to be the case here. You can also get pinking if the mixture is too rich which effectively advances the ignition timing as it burns faster. If the mixture is normal as indicated by a light brown plug colour, advanced ignition timing can be the cause of pinking especially on a low compression engine and is worth double checking.
Title: Re: Compression testing
Post by: Mike Farmer on 05 Dec, 2022, 21:37
 :) :) :) :)

We always found using 2/3 star petrol in a higher compression engines, anything over about 8.5:1 could also cause it. Instantly cured by using 4/5 star. or 100 octane Low Lead Avgas. Note Low Lead as opposed to unleaded and I believe still no methanol. If you have a friend with an airplane or works at an airfield.

Slightly retarded can cause dieseling. IE compression firing before the spark.

Mike 8) 8) 8)
Title: Re: Compression testing
Post by: Pete C on 06 Dec, 2022, 08:26
Sorry, should have specified that my engine is 1947 and so long rod.

The pistons are not interchangeable due to different compression heights.
Title: Re: Compression testing
Post by: Spaceman on 06 Dec, 2022, 09:52
As said, I'm not an expert on the B33 but understand the later short conrod was about 1/2" shorter than the earlier one. In order to keep the engine stroke geometry exactly the same, BSA simply moved the gudgeon pin down the side of the piston by the same amount so that, at TDC, the top of the piston was at the same height. Hence the reason the pistons are not interchangeable.

Although rather counter-intuitive, the length of the conrod makes no difference to the stroke length of the engine and, so changing it, does not affect the engine capacity - in other words, both versions of the B33 are 499 cc in capacity. What changes with a shorter rod, apart from the weight of the moving parts, is the maximum speed and acceleration of the piston at a given engine rpm and the degree of vacuum created which, somehow, must have been beneficial to the B33 engine.
Title: Re: Compression testing
Post by: Steve.S on 09 Dec, 2022, 20:39
Without wishing in any way to be pedantic, I wonder if it might be better to use Sir Harry Ricardo's wording. In his book on combustion, he points out that Pre-ignition and Detonation ( or Knock) are two distinct things. Pre-ignition is simply ignition before the timed spark and (mostly) inaudible. It is quite rare, and very difficult to identify.
Detonation, on the other hand, is audible and common. It is caused by the flame front travelling part way across the combustion chamber, whereupon the unburnt portion of the fuel/air mixture in front of it, spontaneously combusts, or explodes. This sets up a very high pressure wave in the  combustion chamber, the result being the "pinking" noise we hear, as the pressure waves strike the cylinder wall. This can destroy an engine.
Moving swiftly on, assuming your kickstart isn't prone to jamming, I would use a screw in compression tester, and using the exhaust valve lifter, kick the engine over,  release the valve lifter, and quickly (while the engine is still turning over) continue to kick repeatedly to keep the engine turning. I don't know if this would work, but it might be worth a try.
Personally, I would use a quite different approach to your Pinking problem. I would discard the compression plate and check the ignition timing using a degree disc, finding TDC with a rod jammed firmly against the cylinder half way down the bore and against the plug hole. Gently turn the engine until the piston touches the end of the rod and note the degree reading. Turn the engine backwards until the piston touches the rod and note the reading. When the readings are the same,  you will have TDC on the disc. If you don't use this method, you will almost certainly be a few degrees out. Be sure to set the timing on full advance.
Other thoughts are that since I imagine you have a manual advance lever, could you not retard the timing until it stops pinking?  If this does stop the pinking but the engine goes quite flat then we need to think further. I assume there are no carbon deposits in the combustion chamber and you are using the correct grade of spark plug? Maybe try a colder running plug and definitely use an octane booster.
Title: Re: Compression testing
Post by: Spaceman on 10 Dec, 2022, 08:36
I agree that a distinction should really be made between pre-ignition and detonation although detonation can follow pre-ignition and in both cases the engine can knock or pink. In this case, the CR is so low to start with, it's unlikely to be the cause of the problem in all likelihood. I assume the engine has effectively been de-coked now and so either an ignition timing issue or a fuel-air mixture problem would seem to be the likely cause of the problems.

However, having just re-read the previous posts on this issue with the engine going back to March this year, I think carburation and is probably still the main suspect?