BSA Owners' Club Workshop Discussions

The BSA Workshop => Singles => Topic started by: Geoff Leake on 22 Feb, 2022, 14:00

Title: Frame powder coating
Post by: Geoff Leake on 22 Feb, 2022, 14:00
Hi guys, as a novice in the area of motorcycle restoration, I've already received excellent responses/advice to my enquiry about paint colours, for which I'm very grateful, so here we go again on another subject. I need to get the B33 rigid frame powder coated, and as I'm spending good money on everything else (too much some might say), I'm looking for the best job I can get. I've read of some horrendous problems experienced by other folk, so anybody care to stick their necks out and recommend a good, reliable powder coater? I'm in the East Midlands, but having a proper job done is more important than geographical location. I hope somebody will be able to help me. Cheers.
Title: Re: Frame powder coating
Post by: Spaceman on 22 Feb, 2022, 14:28
I've had quite a few frames powder coated and most were done by Redditch Shotblasting Co Ltd. Quality was always good but the turnaround time was measured in months. However, more recently, I have used Henry Cole's favourite powder coaters in Banbury who are not only good valve for money but turnaround time has also been a few weeks, or at least was pre-pandemic.
Title: Re: Frame powder coating
Post by: Geoff Leake on 22 Feb, 2022, 15:57
Hi Spaceman, thanks for getting back to me promptly, they sound as though they'll do for me. Can you confirm that's Banbury Powder Coating, 6 Power Park, Station approach, Banbury, OX16 5AB? Cheers.
Title: Re: Frame powder coating
Post by: Spaceman on 22 Feb, 2022, 16:56
Geoff - that's the one but it is a little tricky to find the first time. Essentially, you have to take the small road (with speed bumps) to the right of the Banbury station car park and then keep going to the end past all the buildings where it used to open out into a large unpaved parking area but which might now be filled with BR portacabins. Just before you get to this parking area, there is a small track down on the right and Banbury Powder Coating are at the bottom.

Like most powder coaters I know, the inside of this one looks to be covered in a huge amount of dust because of the shot blasting they do but, despite this, they do a lot of vehicle spray painting and a lot of good quality powder coating. What I would recommend is to type out a list of all the parts you want powder coating and the finish required (gloss black?) to make it easier for both them and for you to keep track of everything. That said, I've never had a part go missing and the last bike I did consisted of a myriad of frame bits!
Title: Re: Frame powder coating
Post by: Geoff Leake on 22 Feb, 2022, 17:22
Thanks again Spaceman, that couldn't be clearer. I'll definitely give them a go with the powder coating when the bike's all dismantled and ready; and point taken about preparing a list etc. Are you saying that you'd trust these people to carry out really good quality paint jobs too? Please let me know. Cheers.
Title: Re: Frame powder coating
Post by: berniej on 22 Feb, 2022, 17:37
Hi Geoff, it might be an idea to have a chat with them to establish what they offer and what they expect from you in terms of preparation - in my experience this can vary.

Parts need to be free of oily or greasy crud as this inhibits the blasting process.
All areas not to be coated need to be effectively masked (resistant to high temperatures), male threads can be capped and female threads plugged with silicon.
I find the steering head the most challenging and use penny washers and studding to blank them off.

It's important to mask all threads as getting powder coat off is a real pain - especially small, female threads.

Some companies might offer a cleaning and masking service, others may expect you to do it all yourself so a good idea to talk it all over in advance.
(Personally, I always do it myself so I know I won't be having to scrape/dremel excess powder coat off when I get it back!).

I also count and photograph all the parts and offer them when taking the parts in. I once took a B40 in to my local powder coater and a week later collected an A10 !!

Cheers,
Bernie






Title: Re: Frame powder coating
Post by: cdsdorset on 22 Feb, 2022, 18:16
I've been using Redditch shotblasting for more than 30 years. Never had a longer wait than any other powdercoaters regularly less then 3 weeks.
Title: Re: Frame powder coating
Post by: Geoff Leake on 22 Feb, 2022, 18:51
Thanks for the comprehensive advice on the masking issues benrniej and thanks cdsdorset for your observations too. Both duly noted. Cheers.
Title: Re: Frame powder coating
Post by: Beesy on 22 Feb, 2022, 19:46
I would also make sure you get an undercoat done.

It was only a few extra quid and makes adds better rust protection and improves the finish of the top coat.
Title: Re: Frame powder coating
Post by: Spaceman on 22 Feb, 2022, 19:51
For both companies I recommended, it has never been necessary to do any preparation or masking although removing any obvious grease or oil would be just good manners ::) They will do all the preparation and the masking which has always been 100% reliable from my experience with both companies. 

Darren (Daz) who runs Banbury Powder Coatings is a very good spray painter as you might have seen on one of Henry Cole's programmes and spray painted the tank and fairings on one of his televised bike projects - I think it was the Phil Read replica if memory serves me. If you need some spraying done, it would be worth talking to him.

ps. Banbury Powder Coatings always use a zinc primer as the first protective layer as far as I can remember.
Title: Re: Frame powder coating
Post by: Geoff Leake on 22 Feb, 2022, 20:27
Thanks guys, the comprehensive nature of the replies really inspires confidence for which I'm extremely grateful. Cheers.
Title: Re: Frame powder coating
Post by: Dean Southall on 22 Feb, 2022, 20:34
Geoff
I use Thornix in Nottingham.
Bantam frame, chainguard, foot pegd and hangers, centre stand, rear rack, and couple of brakets blasted a powder coated £80. Turn round within the week.
Title: Re: Frame powder coating
Post by: Pete Gill on 23 Feb, 2022, 10:06
Hi Geoff
One of the problems already mentioned I want to emphasise. That is the need for ensuring all oil and grease is properly removed. I had a frame coated about 10 years ago and there must have been a trace of grease or oil somewhere inside a frame tube as it ran out during the baking process and ruined the finish on the coating. It had to be stripped off and re done!

Have you considered other options ?
Some of the newer 2pack acrylic paints give a high quality finish.

Pete
Title: Re: Frame powder coating
Post by: Spaceman on 23 Feb, 2022, 13:48
I have had well over a dozen frames powder coated in the last 10 years or so and have only had a problem from grease contamination on one of them - and that was due to the fact that I couldn't remove the swinging arm from a B40 making it difficult for Redditch Shotblasters to properly degrease the bearings. In the event, only a small amount of residual grease leaked out in the oven but, fortunately, the damage to the powder coating was miniscule. In general, the two companies recommended are experienced in powder coating bike parts and always degrease very effectively.

Powder coating of frames and other parts is relatively low cost because the process naturally fills in small surface imperfections. With paint spraying you have to fill in the surface imperfections manually using filler and/or high build primers which then requires considerably man effort to flatten back thus significantly increasing the cost. In addition, it is very hard to get an even covering of spray paint on small diameter tubular structures making it also very wasteful on paint adding further to the cost.

If the frame in question is very badly pitted with rust or has significant surface damage then powder coating might not give a good enough finish. Also, if you are after a Concours finish it will probably not be good enough. However, for the vast majority of people it is a cost effective and relatively quick approach to painting bike frames and cycle parts very reliably.
Title: Re: Frame powder coating
Post by: Geoff Leake on 23 Feb, 2022, 20:55
Evening Spaceman, thanks again for a very detailed response, and I clearly understand your point about the merits of powder coating as opposed to painting and visa-versa. I'm fairly sure my frame will be good enough to powder coat effectively leaving a good smooth finish. In any event I've spoken to Tom, a very helpful guy at Banbury today and they'll happily use a base-coat on parts that require them and I was assured that wouldn't incur to much additional cost.

Just another piece of advice based on your considerable experience (if you're not running short on patience by now): would it be preferable to two-pack paint the cycle parts such as mudguards, oil tank, tool box etc. or could I expect to achieve as good a finish by powder coating these? And any thoughts on this from anybody with experience would be welcome. Cheers. 
Title: Re: Frame powder coating
Post by: Beesy on 23 Feb, 2022, 21:07
got my tank and side panels sprayed in two pack. Talking to the painter, I think it's their preferred type of paint.

It's tough, fuel resistant and polishes up nicely. I'm very happy with it.

Like the powder coating, I'd chat to the painter and get his advice too.
Title: Re: Frame powder coating
Post by: berniej on 23 Feb, 2022, 22:44
I often wet paint parts that would be problematic for blasting/powser coating.

Chain guards can distort from the blasting proess and tanks of course can retain grit that's hard to remove.
Swinging arms with good-enough Silentblocs also might be best cold painted.

Is there any real advantage to two-pack though? I use Hammerite smooth aerosol on such parts and get very good results if I pay attention to surface prep and temperature.

Cheers,
Bernie
Title: Re: Frame powder coating
Post by: Spaceman on 24 Feb, 2022, 06:50
Quote from: Geoff Leake on 23 Feb, 2022, 20:55
Evening Spaceman, thanks again for a very detailed response, and I clearly understand your point about the merits of powder coating as opposed to painting and visa-versa. I'm fairly sure my frame will be good enough to powder coat effectively leaving a good smooth finish. In any event I've spoken to Tom, a very helpful guy at Banbury today and they'll happily use a base-coat on parts that require them and I was assured that wouldn't incur to much additional cost.

Just another piece of advice based on your considerable experience (if you're not running short on patience by now): would it be preferable to two-pack paint the cycle parts such as mudguards, oil tank, tool box etc. or could I expect to achieve as good a finish by powder coating these? And any thoughts on this from anybody with experience would be welcome. Cheers. 
It always depends on the quality of finish you are trying to achieve but, in general, most tinware needs to be repaired to some extent before painting using a filler to eliminate small dents or imperfections that would otherwise show up very clearly on a polished surface. It is possible to do this sort of repair prior to powder coating, and I have got it done on engine casings, but it is not something the likes of Banbury Powder Coaters offer. Therefore, for tinware, two-pack spray painting is the best approach for most people providing a very high gloss and tough finish that is more or less impervious to modern fuels especially on petrol tanks.

Title: Re: Frame powder coating
Post by: Geoff Leake on 25 Feb, 2022, 09:01
To Dean Southall:

Morning Dean, In your experience have you achieved as good or better results powder coating the cycle parts such as mudguards, oil tank, tool box etc. rather than painting them in two-pack?
Title: Re: Frame powder coating
Post by: Mike Farmer on 25 Feb, 2022, 16:30
 :) :) :)

I have frame, mudguards and engine bottom cases Powder coated. The job is good and smooth. BUT the finish is "flat" no real depth of shine. Its what I wanted but it aint a glossy finish.

Mike 8) 8) 8)
Title: Re: Frame powder coating
Post by: griffo on 25 Feb, 2022, 17:22
  I had my C12 powder coated  at a place near Crewe, Close to J16 M6. They were brilliant and did a superb job. They stripped all the gunge off (bits I must have missed) and did a turn round in 2 weeks as I wasn't in a rush... Wilkinsons Powder Coating at Shavington is the place...
Title: Re: Frame powder coating
Post by: chaz on 25 Feb, 2022, 17:56
Ive used the same powder coaters for the past 20plus years, last year was the worst job Ive had done by them. They can RAL colour all their colours and also do sparkle gloss lacquer, leather touch as well as other options. They are a industrial powder coaters. For smaller parts I use a local chap who just does the basic colours, no frills. Both have a glossy finish apart from the Matt options.
In both cases, they blank off and protect bores and threads and then shot blast. no prep work by me. Im just left to remove bungs and tape from protected areas. the joys of using places with motorcycle departments.
Frame, oil tank, battery box, or the thicker parts and footrest forward controls etc powder coated but petrol tank and mudguards, the thinner metalwork I normally get two pack or custom painted. the last mudguards I had done also had a chip proof coating underneath.
never had the cases painted as I was told it keeps the heat in the engine, also the A50 (waiting for their return) was black with sparkle coated but had a lot of chipping and bare areas, also looking at another A65 motor that has also been coated but is badly chipped both of which will be /have been vapour blasted to remove.
Title: Re: Frame powder coating
Post by: Mike Farmer on 25 Feb, 2022, 21:34
 :) :) :) :)

The thing about powder on the engine. I understand that heat retention is the case with the fins on the barrel and head.
It should not be such a problem on the bottom cases. I'll let you know when its running (if)

Mike 8) 8) 8)
Title: Re: Frame powder coating
Post by: Spaceman on 26 Feb, 2022, 06:25
The air cooled engine on one of the (non-BSA) bikes I ride was rebuilt and powder coated fully in satin black. The job required a specialist powder coater because the engine bits needed to be soda rather than shot blasted and the masking was quite a challenge. Once painted, the engine must obviously run a number of degrees hotter because of the thermal conductivity of the powder coating on the finning but, on this particular bike, this is not a problem. 
Title: Re: Frame powder coating
Post by: Geoff Leake on 26 Feb, 2022, 09:26
Morning to all of you guys who've offered advice on this. I'm new to the BSAOC Forum but I have to say the response has been phenomenal! The interest shown in my project and the advice given by so many has been amazing and I'm very grateful. For the record, I've decided to powder coat the frame and paint the cycle parts, etc. in two-pack. Cheers and ride safe. Geoff
Title: Re: Frame powder coating
Post by: Mike Farmer on 26 Feb, 2022, 16:12
 :) :) :) :)

Thats the way of this forum, Always advice from guys who have "been there". You'll end up with a lot of info, mostly of---This Is What Worked For Me----sorta thing. I always found  a good start point here, then pursue any particular aspect

One thing I like in particular there are very seldom any disparaging remarks or "I told you so". Very adult and grown up approach. Very pleasing. Even when I once posted utter rubbish, none took umbrage about it. Made it easier for me to get my head around my foolish remark.


Mike 8) 8) 8) 8)
Title: Re: Frame powder coating
Post by: Geoff Leake on 27 Feb, 2022, 13:33
Mike Farmer thanks for those encouraging remarks.