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« on: 05 July, 2020, 18:55:01 »
A good voltage supplied to the headlamp is vital to a safe night ride. There is a voltage drop both in the cable from the battery to the headlamp and on the return from headlamp to battery. Add the voltage losses in battery connections, fuse, light switch, dimmer switch and other connections. You could end up with a quite low voltage on the headlamp. Checking headlamp voltage compared to battery voltage is a good thing.
Apart from keeping all those parts mentioned in good order, thicker wires is also a good idea.
I think heavier gauge cables withstand the vibrations on my bikes better.
I have a huge supply of 1.5 and 2.5 sq.mm. wire since my work on industrial control systems, so I mainly uses those.
Completed rewiring my WD B40 a couple of weeks ago. H4 headlamp, Boyer, Rectifier/Regulator from Paul Goff. To my surprise, it is charging with headlamp on when idling.